Rail

OptiFuel Total-Zero™ Diesel-RNG Dual Fuel Locomotives

No Tender Required!

At OptiFuel, customization, future transitions & on-rail maintenance come standard.

Long Range. No Tender.

6,500 gallon range capable of traveling from LA to Chicago without refueling — no tender required.

Cost Savings

Reduce fuel costs by 30-40% compared to Tier 4 diesel locomotives and enjoy lower lifetime maintenance expenses.

All the power. Zero emissions.

Achieve diesel-like power with near-zero NOx and PM emissions, plus net-zero GHG emissions.

New & Retrofit Options

Buy new or retrofit any existing switcher or line haul locomotive platform with minimal infrastructure expansion.

Superior Performance

Built for 24/7 use and 30-year life with no need for resting or recharging.

Unmatched Reliability

95% uptime and full tractive effort even if an engine fails, plus 1-hour on-track engine module replacement.

Future-Proof

Modular engineering allows easy updates as new renewable technologies emerge, helping railroads stay adaptable without high re-investment costs.

Flexible Fueling

Operate on 100% diesel or blends with up to 35% RNG, allowing railroads to achieve net-zero emissions at their own pace.

Need grant support? OptiFuel Systems actively supports railroads by providing comprehensive grant support assistance, guiding them in identifying relevant grants and facilitating the preparation of grant applications through a collaborative process. Contact us to learn more ›

Now Taking Orders

Total-Zero™ Diesel-RNG Dual Fuel Hybrid Switcher Locomotive

  • 52′ (1500 hp) or 62′ (2000 hp)
  • Advanced DC Traction
  • Near Zero NOx (0.035) and PM (0.005) – 16 times less than Tier 4
  • Zero GHG Carbon Intensity
  • Up to 40% less fuel usage compared to Tier 4 locomotives
  • RNG about $1.50 a DGE
  • Minimal infrastructure expansion required

In Pre-Production

Total-Zero™ Diesel-RNG Dual Fuel Hybrid Long Haul Locomotive

Scheduled to Begin Testing in 2026 at FRA’s TTC – Full Production in 2028

  • 80′ (5000 hp) or 72′ (4600 hp)
  • AC traction system with regenerative braking
  • Repowered options available
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Achieve near-zero nitrous oxide (NOx) and particulate matter (PM) emissions, and NET-ZERO greenhouse gas (GHG) emissions.

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Reduce total fuel costs by up to 40% compared to Tier 4 diesel locomotives through combined value of 20% fuel economy gains from advanced power modules, hybridization, regenerative braking, energy management systems, and fixed-rate RNG pricing.
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Travel 2,500 miles—e.g., from the Ports of Los Angeles or Long Beach to Chicago—without refueling or requiring a tender.
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Redundant power ensures extreme high availability and reliability to guarantee tractive power (5500 hp IC Diesel and 1000 hp Battery Power for a total peak power of 6500 hp.
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AC Traction with Regenerative Braking: Maintains full tractive effort even with the loss of one traction motor.
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Over 95% availability with high reliability and lower lifetime maintenance costs.
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Can be retrofitted to any existing switcher or line haul platform.
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1-hour engine module replacement, minimizing disruptions and out-of-order assets.
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90% component modularity allows for easy module swapping between locomotive sizes.
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30-year locomotive lifespan with flexibility to simply swap out modules for upgrades and transitions to future technologies or alternative fuels.
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Requires minimal infrastructure expansion.
Sustainable Rail Power Icon

Why Diesel & RNG?

Comparing Fuel Options to Decarbonize U.S. Locomotives

How do RNG, diesel, hydrogen & batteries compare in terms of power, distance and cost to transition heavy-duty fleets from diesel to clean power?

Fuel Comparison Chart

click to enlarge

Turnkey Refueling

Each Total-Zero™ Diesel-RNG Locomotive comes paired with a comprehensive refueling solution.

OptiFuel’s turnkey refueling program covers everything from delivery services to fuel stations, ensuring that customers only pay for fuel and not costly infrastructure.

OptiFuel Diesel-RNG Locomotive Refueling Solutions

Modular & Scalable Design

OptiFuel’s novel modularity makes customization, future transitions, and on-rail maintenance possible.

With 90% component modularity, modules can be quickly swapped out for upgrades or transferred between locomotives.

Performance

Advanced power system achieves equivalent torque rating and broader horsepower range than traditional diesel powertrains by managing engine, generator, and battery power for optimal performance.

Reliability

Multi-engine engineering keeps locomotives running even with an engine down.

Flexibility

Pods can be added, removed, replaced or reconfigured, offering the versatility to change fuel types or make horsepower & torque adjustments for differing needs over the locomotive’s 30+ year life.

Affordability

OptiFuel’s novel modular engineering and world-class manufacturing partnerships provide customers unrefuted reliability and performance at an affordable price.

Leading the Charge

The only supplier 100% focused on zero emission switcher and line haul locomotives, OptiFuel has been advancing alternative fuel technology in locomotives since 2013.

IHB Going CNG - Railway Age

Proven Experience

OptiFuel is the only company to develop and install a CNG refueling station for rail and the first company to obtain FRA concurrence with CNG storage onboard a freight locomotive. Learn more ›

80' Total-Zero Line Haul Locomotive Mid West Scene

Setting the Pace of Innovation

OptiFuel’s 5000 hp Diesel-RNG Dual Fuel Hybrid line haul locomotive, set to undergo testing at TTC from 2025 to 2026, is aiming for FRA concurrence by 2027.

OptiFuel CRISI Grant Award

The Recognized Leader

Two recent CRISI awards worth $26,155,673 will support full FRA concurrence of our zero emission Diesel-RNG Dual Fuel Hybrid Switcher and Line Haul Locomotives by 2026 and 2027. Read more ›

OptiFuel is committed to rail for the long haul.

Locomotives have a 30+ year life and the most stringent performance demands of all industrial equipment. Trains haul as many as 150 cars long distances and up steep terrain — making both torque and horsepower paramount. Equipment that can meet these performance requirements is both rare and coveted.

OptiFuel’s innovative modular power system not only meets these stringent performance demands but also empowers railroads to seamlessly integrate advanced technologies, ensuring long-term reliability, adaptability, and cost-effectiveness in their operations.

Discover Sustainable Rail Power: Turning Waste into Locomotive Fuel

Learn More

The power of world-class partnerships.

Our partnerships provide customers with the most advanced and reliable technology in the world, with the assurance of long-term support, manufacturing scale, and efficient cost.

Powerhouse Rail
Luxfer
New York Air Brake
CAF Group
TMV Control Systems

Markets We Serve:

Renewable Natural Gas Powered Locomotive - OptiFuel

Rail

RNG Mobile Power Generation | OptiFuel Systems

Power Generation

OptiFuel's Total-Zero™ 650 hp RNG-Powered Semi-Truck

Semi-Trucks

LNG-Powered Tow Boat | OptiFuel Systems

Marine

RNG Fuel Supply

RNG Fuel Supply

Refueling Solutions

Refueling Solutions